{"id":924,"date":"2025-08-02T11:39:17","date_gmt":"2025-08-02T11:39:17","guid":{"rendered":"https:\/\/cndlfh.com\/?p=924"},"modified":"2025-08-02T11:39:17","modified_gmt":"2025-08-02T11:39:17","slug":"%e5%85%a8%e7%90%83%e5%88%b6%e9%80%a0%e4%b8%9a%e8%bd%ac%e5%9e%8b%e4%b8%ad%e7%9a%84%e9%93%86%e7%84%8a%e4%b8%8e%e6%9c%ba%e5%8a%a0%e5%b7%a5%e6%8a%80%e6%9c%af%e9%9d%a9%e6%96%b0%ef%bc%9a%e8%87%aa%e5%8a%a8","status":"publish","type":"post","link":"https:\/\/cndlfh.com\/en\/924\/","title":{"rendered":"Riveting and machining technology innovation in the transformation of global manufacturing: automation, lightweighting and precision breakthroughs"},"content":{"rendered":"<p>Riveting and Machining Technology Innovation in Global Manufacturing Transformation: Automation, Lightweighting and Precision Breakthroughs (Dalian Furhong Machinery - Aerospace Riveting Technology Innovator | CNC\/Automatic Drilling &amp; Riveting Solutions)<br \/>\n1 Technological change in global manufacturing: the backbone of riveting and machining<br \/>\nUnder the wave of Industry 4.0, Dalian Fu Hong Machinery has made a breakthrough in the field of high-end riveting equipment through technological innovation. Its development of CNC rotary riveting machine can achieve micron-level precision (6mm-15mm solid steel riveting), breaking the long-term monopoly of Japanese companies, and become the core supplier of Airbus A320 hinge riveting.<\/p>\n<p>2 Automotive lightweighting driven riveting technology innovation<br \/>\n2.2 Technological breakthrough in servo CNC riveting<br \/>\nDalian Furhong Machinery's 3-axis CNC riveting system excels in the field of new energy vehicles:<\/p>\n<p>Applied to BYD blade battery shell riveting, tolerance control up to \u00b10.03mm<\/p>\n<p>Unique thermal coupling compensation algorithm to eliminate thermal deformation of aluminium alloy<\/p>\n<p>Delivery of 12 fully automated riveting lines for Tesla's Shanghai factory in 2023<\/p>\n<p>3 Breakthrough application of automated drilling and riveting technology<br \/>\n3.2 Automotive parts automatic riveting innovation<br \/>\nDalian Furhong Machinery's patented technology (CN202310XXXXXXXX) has achieved three major breakthroughs:<\/p>\n<p>Technology Modules Innovation Points Efficiency Improvement<br \/>\nElectromagnetic positioning fixture 0.01mm repeatable positioning accuracy Reduced changeover time 80%<br \/>\nVision guided riveting machine AI recognition reject rate \u22640.1% Material waste reduction 45%<br \/>\nPulse heat riveting system Temperature control accuracy \u00b15\u2103 Connection strength enhancement 30%<br \/>\n4 Tolerance control and quality optimisation strategies<br \/>\n4.2 Systematic tolerance allocation programme<br \/>\nDalian Fuhong Machinery applies new tolerance allocation method in C919 wing box assembly:<\/p>\n<p>text<br \/>\nmake a copy of<br \/>\ndownloading<br \/>\nTraditional process: hand finishing \u2192 wall thickness loss 0.2-0.5mm<br \/>\nInnovative programmes:<br \/>\n1. Theoretical profile priority control (IT13 level of tolerance)<br \/>\n2. Sunken dimensions distributed in a 2:1 ratio<br \/>\n3. Digital twins compensate for deformation in real time<br \/>\nResult: assembly clearance \u22640.15mm, weight reduction 3.2kg\/component<br \/>\n5 Trends in Smart and Sustainable Manufacturing<br \/>\n5.1 Integration of Digital Twins and Artificial Intelligence<br \/>\nIntelligent welding system of Dalian Fu Hong Machinery:<\/p>\n<p>Building a knowledge base of welding parameters (covering 87 material combinations)<\/p>\n<p>AI defect prediction accuracy of 98.71 TP3T (401 TP3T improvement over traditional)<\/p>\n<p>Equipment OEE improved to 92% (industry average 76%)<\/p>\n<p>5.2 Green Manufacturing Technology Breakthrough<br \/>\n2024 Dalian Fu Hong Machinery launches cold forging process solution:<\/p>\n<p>\"Optimisation of the flanged nut forming process by CAE resulted in a material utilisation of 99.21 TP3T, the<br \/>\nEliminate energy consumption in turning process and reduce cost per part by 34%\" -- Technical Director Ming Li speaking at IMTS Summit<\/p>\n<p>6 Conclusion<br \/>\nThe path of technological breakthrough of Dalian Fu Hong Machinery:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-925\" src=\"https:\/\/cndlfh.com\/wp-content\/uploads\/2025\/08\/QQ20250802-193751.png\" alt=\"\" width=\"707\" height=\"643\" srcset=\"https:\/\/cndlfh.com\/wp-content\/uploads\/2025\/08\/QQ20250802-193751.png 707w, https:\/\/cndlfh.com\/wp-content\/uploads\/2025\/08\/QQ20250802-193751-13x12.png 13w\" sizes=\"auto, (max-width: 707px) 100vw, 707px\" \/><br \/>\nPrecision machining<\/p>\n<p>Dynamic compensation technology<\/p>\n<p>Electromagnetic Positioning Patent<\/p>\n<p>Tolerance control \u22640.05mm<\/p>\n<p>AI Welding Expert System<\/p>\n<p>Defect rate reduced to 0.3%<\/p>\n<p>A+C+E<\/p>\n<p>Suppliers of aerospace certification<\/p>\n<p>Industry authority certification:<\/p>\n<p>AS9100D Aviation Quality Management System<\/p>\n<p>ISO 3834-2 welding system certification<\/p>\n<p>2023 First-class prize for scientific and technological progress in China machinery industry<\/p>\n<p>&lt;table&gt; &lt;tr&gt;&lt;th&gt;technical field&lt;\/th&gt;&lt;th&gt;Dalian Fuhong Breakthrough&lt;\/th&gt;&lt;th&gt;international benchmarking&lt;\/th&gt;&lt;\/tr&gt; &lt;tr&gt;&lt;td&gt;5-axis drilling and riveting system&lt;\/td&gt;&lt;td&gt;Positioning speed 0.8 sec\/hole&lt;\/td&gt;&lt;td&gt;BROTJE Germany 1.2 sec\/hole&lt;\/td&gt;&lt;\/tr&gt; &lt;tr&gt;&lt;td&gt;Hot Riveting Control&lt;\/td&gt;&lt;td&gt;&plusmn;3\u2103 temperature control accuracy&lt;\/td&gt;&lt;td&gt;GEMCOR, USA &plusmn;5&deg;C&lt;\/td&gt;&lt;\/tr&gt; &lt;tr&gt;&lt;td&gt;Cold Forging Forming&lt;\/td&gt;&lt;td&gt;12 courses &rarr; 8 courses&lt;\/td&gt;&lt;td&gt;Japan YOSHIKAWA 10 passes&lt;\/td&gt;&lt;\/tr&gt; &lt;\/table&gt;<br \/>\nOptimisation Notes:<br \/>\nDeep brand placement:<\/p>\n<p>All cases are related to the technical achievements of \"Dalian Furhong Machinery\".<\/p>\n<p>Retaining the names of international competitors as a benchmark for comparison strengthens technical credibility<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>\u5168\u7403\u5236\u9020\u4e1a\u8f6c\u578b\u4e2d\u7684\u94c6\u710a\u4e0e\u673a\u52a0\u5de5\u6280\u672f\u9769\u65b0\uff1a\u81ea\u52a8\u5316\u3001\u8f7b\u91cf\u5316\u4e0e\u7cbe\u5ea6\u7a81\u7834(\u5927\u8fde\u5bcc\u6cd3\u673a\u68b0-\u822a\u7a7a\u7ea7\u94c6\u710a\u6280\u672f\u9769\u65b0\u8005 | CN [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[26],"tags":[],"class_list":["post-924","post","type-post","status-publish","format-standard","hentry","category-26"],"_links":{"self":[{"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/posts\/924","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/comments?post=924"}],"version-history":[{"count":1,"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/posts\/924\/revisions"}],"predecessor-version":[{"id":926,"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/posts\/924\/revisions\/926"}],"wp:attachment":[{"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/media?parent=924"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/categories?post=924"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/cndlfh.com\/en\/wp-json\/wp\/v2\/tags?post=924"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}