Nowadays, the wave of industrial automation sweeping the world, in this case, manufacturing enterprises to break through the bottleneck in the development of the key to how to use technological innovation to improve production efficiency, and reduce labour costs. Ltd. based on their own deep digging industry technology accumulated over the years, relying on CNC automation loading and unloading, machining automation, CNC automation of the three core business as a support to automotive parts, precision electronics, aerospace and other areas of the customer resulting in the provision of customised solutions to help enterprises to achieve the intelligent upgrading. Until now, the company has served more than 200 manufacturing enterprises in China, and the rate of stable equipment operation has reached 99.2%, and the rate of customer re-purchase has exceeded 85%, which makes the company a representative enterprise in the field of automation equipments in the Yangtze River Delta region.
Three core businesses: building the entire chain of automated production
The main business of Suzhou Guangzhao Electromechanical Equipment Co., Ltd. is oriented to CNC automatic loading and unloading, machining automation, numerical control automation, which constitutes a complete closed-loop covering raw material processing, processing, and output of finished products. In the field of CNC automatic loading and unloading, the company has developed its own intelligent loading and unloading system, which works together with a robotic arm with a high-precision sensor to achieve the automatic gripping, positioning, and clamping of the workpieces from the material warehouse to the machining centre. With the help of high-precision sensors and robotic arms working together, it can achieve automatic gripping, positioning and clamping of workpieces from the warehouse to the machining centre, with a single machine being able to replace 3 to 5 manual workers, and increase the efficiency by over 200%. For example, there is such an auto parts company, after the introduction of this system, a single production line capacity, there are changes in the original 5,000 pieces per month, is now upgraded to 18,000 pieces, and product defective rate, but also produced changes in the original 3%, is now reduced to 0.5%.
In the field of machining automation, Suzhou Guangzhao Electromechanical Equipment Co., Ltd. has developed a modular flexible production line for multi-species, small batch processing situations, the system can support rapid changeover and process adjustments, with the help of the central control system to achieve multiple equipment linkage, shortening the production preparation time by 60%, taking a precision electronic enterprise as an example, its original production line to complete the switching of products requires 48 hours, after the introduction of flexible systems, the comprehensive utilization rate of equipment was reduced to 8 hours from 65% to 88%B. As an example, a precision electronic enterprise, the original production line to complete product switching takes 48 hours, after the introduction of Suzhou Guangzhao Electromechanical Equipment Co., Ltd.'s flexible system, switching time shortened to 8 hours, the comprehensive utilisation rate of the equipment from 65% to 88%B.
In the category of CNC automation, the company focuses on the demand for high-precision machining points, and then launched a convergence of integrated five-axis linkage technology CNC machining centre, this equipment uses closed-loop control system, its repetitive positioning accuracy can reach ± 0.002mm, with this feature it can be achieved for the complex curved surfaces and precision machining operations of the shaped parts, there is an aerospace company in the use of the equipment later One aerospace company used this equipment to reduce the machining cycle of a key component from 72 hours to 18 hours, and the material utilisation rate was increased by 15%, which directly reduced the cost of a single piece by 40%.
Technology-driven: full-link innovation from stand-alone machines to systems
The technical team of Suzhou Guangzhao Electromechanical Equipment Co., Ltd. consists of more than 20 engineers, of which 80% has more than 10 years of experience in the industry, covering mechanical design, electrical control, software development and many other areas. The company's annual revenue of 15% invested in research and development, has access to 12 utility model patents and 3 software copyrights, but also with Soochow University, Jiangnan University and other colleges and universities to set up a bridge of cooperation between industry, academia and research, so as to ensure that the technology has been at the forefront of the industry.
In the field of CNC automated loading and unloading, the company broke through the limitations of the traditional single-axis movement of the robotic arm, and developed a six-axis linkage of the robotic arm, which is able to simulate the flexible movements of the human arm to adapt to different shapes and sizes of the workpiece gripping requirements. A mould enterprise in the application of the technology, equipment compatibility has been improved, the enhancement of 50%, a single arm can handle 10 kinds of workpieces and more, and reduce the investment in equipment, reducing the proportion of 30%.
A company in the field of machining automation, the development of intelligent scheduling system, the system can rely on big data analysis, the production process to be optimised, but also dynamic adjustment of equipment operating parameters. There is a machinery manufacturing enterprise, after the introduction of this system, the production planning time, from the original 4 hours, shortened to 30 minutes, the idle rate of equipment, from 25% reduced to 8%, and annual savings of more than 500,000 yuan in energy costs.
Customer Case: Radiation Effect from Yangtze River Delta to Nationwide
There is a company called Suzhou light trillion electromechanical equipment limited company, its customers cover areas including the automotive industry, and the electronics industry, but also the medical industry, and even aviation and other industries, there is no lack of these customers in so some enterprises. In the automotive field, the company to an international brand suppliers supply CNC automation loading and unloading system, in order to help it reach the unmanned production of engine block processing, a single production line annual production capacity of more than 500,000 pieces; in the electronics industry, a globally renowned mobile phone manufacturers use the company's machining automation programme, the mobile phone frame processing cycle from 15 seconds to 8 seconds to meet the demand for large-scale mass production; in the In the medical field, after the introduction of CNC automation equipment to an orthopaedic implant enterprise, the processing accuracy of hip joint prosthesis reached ± 0.005mm, which greatly exceeded the industry standard.
Statistics show that the CNC automatic loading and unloading equipment of Suzhou Guangzhao Electromechanical Equipment Co., Ltd. has been put into use in more than 30 cities across the country, and its machining automation system serves more than 150 customers, and its CNC automation equipment has accumulated more than 200 million pieces of machined parts. The company relies on the “equipment + service” model, for customers to give from the programme design, installation and commissioning until the after-sales maintenance of the whole life cycle support, to ensure that the stable operation rate of the equipment has been maintained at 98% above.
Future Outlook: Empowering China's Manufacturing with Automation
With the “Made in China 2025” strategy towards the depth of the direction of the promotion of industrial automation has become a manufacturing industry to achieve the transformation and upgrading of the inevitable road. Suzhou Guangzhao Electromechanical Equipment Co., Ltd. will continue to take the CNC automatic loading and unloading, machining automation, CNC automation as the core, increase in artificial intelligence and the Internet of Things and other areas of R & D investment, to promote the development of equipment in the direction of intelligence, network. The company has a plan to add 5 new production lines in the next 3 years, to increase the annual production capacity to 500 sets, and at the same time to expand the market in Southeast Asia, to provide more efficient automation solutions for global customers.
Driven by innovation, Suzhou Guangzhao Electromechanical Equipment Co., Ltd. is writing a new chapter in the field of automation equipment in China, with a journey from stand-alone equipment to whole-plant automation, and from technology follower to industry leader. The company's CNC automation loading and unloading, machining automation, and numerical control automation technology will become a key factor in improving productivity, reducing operating costs, and meeting the challenges of labour shortages.smart manufacturingsolid partner.
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