CNC machining want to capacity and effectiveness of good, but also from the root of these points to grasp the line!

Throughout the long course of history, the only thing that remains unchanged is that times are in a constant state of change. In the present era of rapid changes, the social economy has shown rapid and rapid development, science and technology has also shown rapid and rapid development, which is very important to theCNC machiningThe environment in which the process is developed has had a significant and significant impact.

With the development of the process environment changes, today's CNC machining process continues to improve, now we are different from the past, the new era presents us with new challenges.

What do we need to change to meet the challenge? What is needed is a continuous improvement of our knowledge, our abilities, our methods and our actions.

However, as we all know, the cost of machine iteration in the manufacturing industry is really very high, usually the situation, if the same series of machines do not appear to be similar to the quality of the process of the span, generally will not carry out machine iteration.

Therefore, we can use the style of avoiding the heavy and light to improve the capacity of CNC machine tools, as well as the effectiveness of the next, accompanied by a small piece of learning!

Importance of Product Processing

The internal structure of the product technology, and processing costs are closely related to the product processing technology, directly determines the cost of production, and processing efficiency and capacity will also be affected by it.

Standing in the product design point of view, if you can from the root of the manufacturing process to reduce the difficulty of manufacturing, then based on this can also be a certain degree of processing costs to reduce, so that a CNC machine tool processing CT time can be shortened, but also to make the quality of machining and machining efficiency to get to improve, which can be a significant increase in CNC machining capacity.

Tool life management control in CNC machining

The CNC system manages tool life by calculating the number of times the tool has been machined, or it can be defined by the machining time. Therefore, once the tool life reaches the number of machining cycles or time specified by the system, the CNC will automatically stop the operation. The CNC's machining process can be affected if the tool is not manually supervised or if the tool is not replaced as expected. Therefore, tool life is a key factor in CNC productivity.

Especially in the CNC machining of a workpiece, the processing process is particularly large, the amount of processing is complicated and trivial, the requirements for the processing of dimensional accuracy is relatively strict, in this case, the use of the tool will be more. At this time, the CNC tool magazine will automatically go to replace the tool, and the tool action is more frequent, while the wear of the tool is relatively large, which leads to manual tool changing, adjusting the machine situation is quite frequent.

Therefore, tool wear is an important indicator of the impact on the normal production of CNC beat and capacity. With the help of technical means to improve the process, improve the overall life of the tool, not only can save tool costs, more critical is to reduce the CNC spindle downtime, and thus improve the efficiency of CNC machining, improve product quality and production capacity.

CNC optimised programs and process parameters

When confirming the product machining process, all the functions of the CNC machine tool should be considered in order to achieve the goal of shortening the machining route, and reducing the number of tool moves and tool changes to ensure that the machining capacity can be increased.

Selection of appropriate and reasonable cutting dosage, fully exert the cutting performance of the tool, optimise the CNC machining process parameters, to ensure that the spindle high-speed machining, which reduces the CT time of parts processing, and ultimately improve the efficiency of product processing and improve production quality.

CNC machining process improvement

When preparing CNC machining processes, it is important to consider not only the feasibility of machining, but also whether the processes in the machining process will have a negative impact on machining efficiency. The way to shorten the CNC machining CT time and increase productivity is to achieve this by arranging the machining process in a reasonable sequence and reducing the number of tool changes.

Strict control of the production site

In the CNC machining production process, the development of production operations SOP and strict implementation, which is absolutely indispensable part of this initiative can reasonably regulate the behaviour of manual operation, thereby reducing the negative feelings of employees and unwanted waste of time and efficiency, but also to develop incentives to improve the motivation of the technician's work, and ultimately to achieve the purpose of improving the production capacity and the quality of the products processed.

Troubleshooting of abnormal CNC machining

All aspects of the work inspection should be taken into account, such as checking the status of equipment and fixtures, the cylinder, solenoid valves, motors and other electrical parts, the use of the fluid environment, these parts in the work before the survey can effectively prevent the CNC spindle production was forced to stop the situation, so as to be able to enhance the efficiency of the use of the spindle.

In addition to the cost of costly machine iterations, we are able to apply the rest of the approach, which is a very small price to pay for a high return.

Placing high quality management at the forefront of CNC machining production, the six points mentioned above can effectively improve machine performance and contribute to increased productivity.