In the trend of intelligent transformation of the manufacturing industry, automated equipment has become a key factor to improve production efficiency and cut labour costs. As a company in the field of industrial automation in-depth research enterprises, Suzhou Guangzhao Electromechanical Equipment Co.CNC automated loading and unloadingIn terms of CNC lathe automation and collaborative robots, the deep knowledge of the field, for the manufacturing enterprises to give a highly efficient and stable solution, to promote the industry towards a new situation of intelligence.
The main business of Suzhou Guangzhao Electromechanical Equipment Co., Ltd. consists of three core areas, among which, CNC automated loading and unloading system with the help of high-precision robotic arms and intelligent control software cooperation, to achieve the seamless connection of machining centres and material warehousing, a single unit of equipment to replace 2 to 3 manual labour, productivity increased by more than 40%; NC lathe automation solutions for multi-species, small batch machining The automation programme for CNC lathe is oriented to multi-species and small batch processing scenarios, integrating visual recognition and adaptive adjustment technology, shortening the time for equipment changeover to less than 10 minutes, and stabilizing the product qualification rate at more than 99.5%; collaborative manipulator products, featuring light-weight design and flexible operation capability, can safely collaborate with human beings within the same workspace, and are widely used in assembling, handling and other processes, helping enterprises to reach the goal of “human-machine integration”. The flexible production mode of "human-machine integration".
By industry data, China's manufacturing automation equipment market size has exceeded the number of hundreds of billions of yuan, in which CNC automation and CNC lathe automation demand accounted for more than 60% share. Suzhou light trillion electromechanical equipment Co., Ltd. based on the technical aspects of the advantages, has accumulated for more than 200 enterprises to give customised solutions, its customers cover automotive parts, 3C electronics, medical equipment covers a variety of fields cover a variety of fields. Take an auto parts enterprise as an example, in the introduction of the enterprise's CNC automated loading and unloading system, the production line personnel reduced by 50%, the annual production capacity from 500,000 pieces to 800,000 pieces of this kind of enhancement, the comprehensive utilisation rate of the equipment that is, OEE from 65% to 88%.
CNC automated loading and unloading: the double guarantee of precision and efficiency
In the field of precision machining, the loading and unloading of CNC equipment is a key node that has an impact on production efficiency and product consistency. The automated loading and unloading system owned by Suzhou Guangzhao Electromechanical Equipment Co., Ltd. uses a six-axis robotic arm and high-precision vision positioning technology. The system is capable of achieving ±0.02mm repeatable positioning accuracy and can be adapted to a wide range of machining centres and lathes. The system supports multi-station co-operation, with a single arm capable of serving three to five machines at the same time, and the changeover time is controlled within three seconds, which is more than three times more efficient than traditional manual operation. In addition, the intelligent scheduling algorithm inside the system can dynamically adjust the priority of tasks according to the condition of the equipment, so as to ensure that the production line continues to operate efficiently.
CNC lathe automation: the core engine of flexible production
The CNC lathe automation solution of Suzhou Guangzhao Electromechanical Equipment Co., Ltd. faces the demand of multi-species and small batch production, and achieves quick changeover with the help of modular design, and the system integrates force control sensors and self-adaptive fixtures, which can automatically identify the size of the workpiece and then adjust the machining parameters, and the changeover time is reduced from the traditional mode of 30 minutes to less than 10 minutes, and in the case of a certain 3C electronic enterprise, after the introduction of the solution, the variety of CNC lathe machining was expanded from 5 to 20 varieties. In the case of a 3C electronics company, after introducing this programme, its CNC lathe machining varieties expanded from 5 to 20, equipment utilisation increased from 70% to 92%, and annual production capacity increased by 1,20%.
Collaborative Robots: A New Paradigm for Human-Machine Collaboration
In the specific scenario of flexible manufacturing, collaborative manipulators have become key equipment due to their inherent safety and flexibility. The collaborative manipulator produced by Suzhou Guangzhao Electromechanical Equipment Co., Ltd. has a load range of 3kg to 20kg, and it uses force feedback technology and collision detection algorithms to collaborate safely with human beings in the same workspace. In the assembly line of a medical device company, the collaborative manipulator took up the task of gripping and assembling precision parts, and manually cooperated to complete 12 procedures, the assembly time of a single product was shortened from 8 minutes to 3 minutes, and the defective rate of the product dropped from 2% to 0.1%.
Technical precipitation and industry recognition
After years of development, Suzhou Guangzhao Electromechanical Equipment Co., Ltd. has built up a full chain of service capabilities covering design, R&D, production and after-sales service. The company's core team has more than 10 years of experience in the industry, the cumulative acquisition of more than 20 patented technologies, including invention patents up to 5. Its products by the quality management system certification, and in a number of related enterprises to obtain long-term application of the verification presented. According to the statistics, the repurchase rate of the company's guests exceeds 60%, and the proportion of old customers recommending new customers reaches 35%, and the market reputation is in a continuous accumulation trend.
Application examples: from single equipment to whole plant automation
In a large-scale machinery manufacturing enterprises in the whole factory automation transformation project, Suzhou light trillion electromechanical equipment Co., Ltd. gave a solution that includes CNC automated loading and unloading, gave the solution of CNC lathe automation, gave the solution of the collaboration of the integrated solution of the robot. After the implementation of the project, the enterprise production line personnel from 120 to 40 people, the annual production capacity from 200,000 pieces to 500,000 pieces, the comprehensive failure rate of the equipment from 15 per cent to 3 per cent. the project leader said: “light trillion equipment not only improves the efficiency, but also through the data collection and analysis functions, to optimise the production process to give us a strong support. ” The project manager said, "Lightsign's equipment not only improves efficiency, but also gives us powerful support to optimise the production process through data collection and analysis.
Future outlook: innovation-driven manufacturing upgrades
With Industry 4.0 and thesmart manufacturingThe demand for automation equipment will continue to grow as we advance in the direction of depth. Suzhou Guangzhao Electromechanical Equipment Co., Ltd. will continue to focus on CNC automation loading and unloading field, will also focus on the field of CNC lathe automation, as well as collaborative robots in this field, and then further increase the investment in research and development, so as to promote the product towards the direction of higher precision, towards the direction of higher flexibility, towards the direction of the more intelligent step forward. The company made plans to expand the size of the R&D team to 50% in the next three years, and to establish a kind of industry automation equipment remote operation and maintenance platform, so as to give customers a full life cycle service.
At a time when the manufacturing industry is at a critical stage of transformation and upgrading, Suzhou KOZO M&E Equipment Co., Ltd. provides efficient and reliable automation solutions to the industry, using technology as the cornerstone and customer needs as the guide. Whether the intention is to improve production efficiency, or reduce labour costs, or the implementation of flexible manufacturing, to achieve digital transformation, its CNC automation loading and unloading products, CNC lathe automation products and collaborative robotic products have become the preferred partner of manufacturing enterprises.
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